Work Place Address : TATA HONEYWELL LTD.
55-A/8 & 9, Hadapsar Industrial Estate
Pune-411 013 (India)
Company Business : Control &
Instrumentation system supplier.
Job Title :
Lead Project Engineer Project Engineering and application software development
group.
Bachelor of Engineering (Electrical 4
year course) from Govt. College of Engineering Pune, University of Pune INDIA.
Diploma
in Business Management, Pune University INDIA
MicroProgramming
and Micro Processing at IISc, Bangalore, INDIA.
Year
of Graduation :
1983.
From
- 1988 to till date: 12 Years Control
& Instrument Engineer in application software development group.
Tata
Honeywell LTD: Control and
Instrument system supplier. Honeywell
make TPS / TDC 3000 system.
From
- 1987 to 1988: 1 Year as control &
Instrument Engineer for Erection and Commissioning of power plant
Gujarat
Instrument LTD: Control and
Instrument system supplier. MOD300 series Taylor control system.
From
- 1983 to 1987: 4 Years as C&I
Systems consultant
Tata
Consulting Engineers: One of the top
most consultants in India.
As a
Control & Instrument Engineer (1988 ~ till date with Honeywell)
Ø Preparation of instrument list, I/O list, P&ID
take off, Database generation.
Ø Hardware Engineering, Bill of Materials for DCS
system, Marshalling design wiring and checking.
Ø Preparation of Hardware Design Manual, LCN/UCN
Connection diagrams, Plant information network connection diagrams. Power
supply distribution design and wiring diagrams. Control Panel design layout and
wiring diagrams, mimic diagrams, front layout and internal arrangement.
Ø Preparation of Software Design Manual. LU/PU
calculations, system loading, I/O segregation, Plant control philosophy
finalization.
Ø Application software implementation. System
configuration, NCF, Point database building, logic implementation, close loop
controls implementation, logs and reports implementation, graphics / man
machine interface preparation and implementation, history / trends
configurations etc.
Ø Implementation of Boiler Controls in HPM
Ø Implementation of Motor Controls in LM, FSC, Triconex
and HPM.
Ø Implementation of Burner Management System (2X350MW
coal fired boiler) in FSC
Ø Implementation of graphics / MMI in GUS, FixDMacs,
Scan3000, PlantScape.
Ø System Architecture diagrams Functional Block
Diagrams preparations.
Ø Installation and Configuration of Operating Systems
Software.
Ø Factory Acceptance Test (FAT) procedure preparations.
Factory Acceptance Testing using simulators.
Ø Conducting FAT and sign off with customer.
Ø Implementation of various quality procedures such as
ISO9000 adopted by the company.
Ø Project Planning, estimation, control and monitoring.
Ø Man power scheduling, controlling and completing the
project with in budgeted man hours.
Ø Remote Engineering, managing day-today deliverables
and meeting Honeywell's requirements remotely.
As a
C&I Erection and Commissioning Engineer. (1987 ~ 1988 with Taylor)
Ø Supervision of Field Instrument installation,
erection, and calibration.
Ø Supervision of cable laying, glanding and
termination.
Ø Site Acceptance Test (SAT) procedure preparation and
conducting SAT.
Ø Testing of various motor controls and commissioning.
Ø Close loop control checking, testing, commissioning,
and loop tuning.
Ø Logs and reports checking.
Ø Handing over the system and project closeout.
As a
C&I Consultant (1983 ~ 1987, with Tata Consulting Engineers)
Ø Basic study of customer requirements. Front end
loading. Preparing a package to put all customer requirements together and
suggesting a solution. Request for quotes. Evaluation and finalization of
vendors. Further detail design and engineering.
·
Design and review of
415V and 6.6KV switch gear motor controls. Switch replacement. Preparation of
Control Wiring Diagrams. (CWD)
·
Preparation of logic
diagrams for above.
·
Preparation of interconnecting
cable schedule
·
Selection and review of
combustion and water analyzers. Sample handling systems.
·
Orifice and flow nozzle
DP calculations and control valve sizing.
·
Preparation of logic
diagrams for open loop controls
·
Preparation of control
schemes for close loop controls.
·
Vendor drawing review
for various installation and erection drawings of field instruments.
·
Preparation of field
instrument hook up diagrams
·
Man Machine Interface
Design from P&ID
F) EXPERIENCE IN HANDLING
PROCESS CONTROL SYSTEMS:
HONEYWELL
SYSTEMS:
§
LCS 620- 12, 16, 36,
25, 35.
§
SERIES 9000.
§
Single / Multi-Loop
Controllers.
§
Honeywell Highway
Gateway based systems such as MC, AMC, etc.
§
Honeywell TDC 3000 /
TPS DCS system (APM , HPM, SMM, LM, US, USX, GUS, AM CIM, EPLCG, etc)
§
LCN graphics and GUS
graphics (MMI)
§
AM / HPM CL, Point
Builder, Work-Book, Power application Builder.
§
System configuration
software for ordering DCS system (TPC Configurator )
SAFETY MANAGEMENT SYSTEMS:
§
Honeywell Safety
Management System (FSC101R , FSC102)
§
Ladder programming and
power calculations using CEDT software.
§
Triconex Triple Redundant system (TMR)
SCADA (MMI) PACKAGES:
§
Intellution – FIX
DMACS, SPECIFIX.
§
Honeywell – SCAN 3000.
§
Honeywell – PlantScape
SCADA.
§
Honeywell – PlantScape
Process.
OTHER SYSTEMS WORKED ON:
§
Rockwell / AB PLC,
Control Net, DH Plus, Control Logix 5/80 processor ladder logic programming
etc.
SAFETY STANDARDS USED:
§
NFPA
§
IEC61508
Ø Knowledge of PC Operating systems such as MS DOS,
MS-Windows 95, MS-Windows NT. Trained on Networking, & Communication
environment.
Ø Good Knowledge of MS-Office, MS-Excel, MS-Word,
MS-Access etc.
Ø Electronic mail system software such as MS Exchange,
MS outlook, Internet Explorer etc.
Ø Project Planning software such as MS Project and
Primavera.
Ø Trained on RDBMS Oracle, Front end Visual Basic and
programming in C.
Ø Worked on Visio and AUTO CAD
Yamatake Honeywell Japan.
Worked
as Project Engineer for Samsung General Chemicals Project in 1989.
In
1997 Yamatake had selected me as a Lead Project Engineer for their biggest
refinery project. On successful completion of this project I received best
project implementation award for this project.
Fluor Daniel Arabia Ltd.
Saudi Arabia.
During
1992 ~ 93 I worked on ARAMCO's Marjan Oil and Gas exploration plant as a
Honeywell Engineer for DCS system engineering software implementation and plant
commissioning.
Honeywell Tianjin Ltd.
China.
During
1998 ~ 2000 I have worked as Lead project Engineer for Qitaihe 2 X 350 MW Power
plant. Scope included complete design engineering software implementation and
buyout engineering of the project. I received best Operations Manager of the
Year award for this work.
1) Power
Plants
Ø 2 X 120 MW Sikka Thermal Power Plant Coal Fired
Boiler
Ø 2 X 120 MW Jojobera Thermal Power Plant Coal Fired
Boiler.
Ø 2 X 350 MW Qitaihe Power Plant China, Coal Fired
Boiler
Specific duties performed were detail design,
engineering, and software implementation, testing and commissioning.
Burner
Management System implementation in
Honeywell Safety Manager (FSC and SMM) Boiler
Controls implementation in HPM. Motor controls implementation in FSC. GE
Alsthom 3 coal mills feeding 6 elevations logic sequence implementation in FSC.
2) Material
Handling Plants
Ø 1 MTPA Grasim Cement Plant
Ø 1 MTPA Fuller KCP Laxmi Cement Plant
Ø 1 MTPA Gujarat Ambuja Cement Plant
Specific duties performed were detail design and
engineering, group sequence operation implementation in LM and development and
implementation of MMI.
3) Chemical
and Petrochemical Plants.
Ø IHI Algeria LPG Plant
Ø Incon Palm Oil filtration and refinery Indonesia.
Ø Bayer India Rubber Plant
Ø Oil and Gas exploration plant Saudi Arabia.
Ø Rohit Paper and Pulp quality control systems from
Lipke Controls.
Specific duties performed were detail design and
engineering, batch operation, Plant Emergency shutdown system implementation in
Triconex. Implementation of cause and effect diagrams in logic. Logic
implementation in AB PLC, control net, DH plus, Control logix, Ladder
implementation in 5/80 processor.
Ø Best Performance award 1987
Ø Special Recognition Award 1994-95
Ø Best Project Management Award
Ø Best Operations Manager of the year 1999
Ø Customer appreciation letters received
§
Fluor Daniel Arabia
Ltd.
§
Incon Technologies Inc.
USA
§
Heilong Jiang Electric Power Co. China.